Safer. Faster. Profitable.

Frontier OPEX Solutions LLC

Helping manufacturers achieve operational excellence through hands-on Lean methods and data-driven problem solving.

Bridging Strategy and Results

Frontier OPEX Solutions was founded to close the gap between strategy decks and real plant results. With deep experience leading operational excellence and engineering initiatives in specialty chemical manufacturing, we bring practical Lean, TPM, and data analytics expertise to your operations. Our founder’s hands-on background working alongside EHSS, QA, Supply Chain, Maintenance, and Operations ensures our solutions are grounded in real-world manufacturing challenges.

We specialize in translating best-practice systems into everyday routines that stick, helping manufacturers across specialty chemicals, food & beverage, oil & gas, and industrial sectors improve safety, speed, and profitability. Our U.S.–West Africa footprint supports multinational and emerging-market needs with flexible engagement models ranging from diagnostics and projects to training and fractional leadership.

Operational Excellence Programs – Lean Six Sigma, Kaizen, A3, Value Stream Mapping for sustainable improvements.
Shop Floor Management – Daily huddles, tiered SFM, and visual management to boost frontline engagement.
Total Productive Maintenance (TPM) – Autonomous and planned maintenance strategies that improve OEE and reduce downtime.
Process Optimization – Defect and cost reduction projects tailored to your unique operations.
Supply Chain Efficiency – Sales & Operations Planning, inventory optimization, and lead-time reduction.
Quality Systems & Risk Management – FMEA, control plans, SPC, CAPA to ensure compliance and quality.
PFAS & Regulatory Readiness – Data collection, supplier surveys, and customer responses for process industries.
Training & Coaching – Green/Black Belt tools, frontline leader bootcamps to build internal capability.
Digital Lean Starters – Dashboards, KPI scorecards, and basic automation to support data-driven decisions.
Interim/Fractional OpEx Leadership – Flexible leadership solutions for plants or scale-ups.

Operational Excellence

Our Services

Frontier OPEX Solutions offers comprehensive services designed to optimize your manufacturing processes, reduce costs, and enhance overall operational performance.

Why Choose Us

What Sets Us Apart

Frontier OPEX Solutions stands out by combining deep process-industry expertise with a pragmatic, compliance-aware approach to operational excellence. Our solutions deliver quick wins and sustainable systems with clear ROI, bridging shop floor realities and boardroom strategies for measurable results.

Industry Focus

Specialty chemicals, food & beverage, oil & gas, and industrial manufacturing expertise.

Shop-Floor-to-Boardroom

Practical tools paired with data analytics for lasting impact.

Flexible Engagement

From diagnostics and training to fractional leadership, tailored to your needs.

Let’s Connect

Ready to elevate your manufacturing operations? Contact us today to discuss how Frontier OPEX Solutions can help you achieve safer, faster, and more profitable outcomes.

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Business Hours: Mon–Fri 8:00–18:00 CT; Sat by appointment; Sun closed